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The petrochemical, mining and power industries have reacted to the recent South African water crisis by focussing on improved brine treatment for water and salt recovery with the aim of achieving zero liquid effluent discharge. The purpose of this novel study was to compare experimentally obtained results from the treatment of synthetic NaCl solutions and petrochemical industrial brines such as spent ion exchange regenerant brines and reverse osmosis (RO) brines to the classical well-known Knudsen diffusion, molecular diffusion and transition predictive models. The predictive models were numerically solved using a developed mathematical algorithm that was coded using MATLAB® software. The impact of experimentally varying the inlet feed temperature on process performance of the system is presented here and compared to simulated results. It was found that there was good agreement between the experimentally obtained results, for both the synthetic NaCl solution and the industrial brines. The mean average percentage error (MAPE) was found to be 7.9% for the synthetic NaCl solutions when compared to the Knudsen model. The Knudsen/molecular diffusion transition theoretical model best predicted the performance of the membrane for the industrial spent ion exchange regenerant brine with a mean absolute percentage error (MAPE) of 13.3%. The Knudsen model best predicted the performance of the membrane (MAPE of 10.5%) for the industrial RO brine. Overall, the models were able to successfully predict the water flux and can be used as potential process design tools.

Computational and experimental study for the desalination of petrochemical industrial effluents using direct contact membrane distillation