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The stacked beds comprising hydrotreating catalyst as the top layer, hydrocracking catalyst based on amorphous silica-alumina as the interlayer and hydrocracking catalyst based on USY zeolite as the bottom layer were tested in hydrocracking of mixed feed containing straight-run VGO, heavy coker gas oil, aromatic extract and petrolatum. It is shown that stacked beds with developed catalysts can be successfully used both in the once-through hydrocracking to provide VGO conversion of 70–80% with middle distillates yields up to 50 wt% and in the first stage operation of two stages hydrocracker to provide 35–65% VGO conversion and produce high-quality middle distillates and feed for the second stage. The commercial partner of this work is Gazprom Neft PJSC (Gazprom Neft Omsk Refinery).

NiMo/USY-Alumina Catalysts with Different Zeolite Content for Vacuum Gas Oil Hydrocracking Over Stacked Beds